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Eagle Eyes Toyota Fortuner Tail Lamp Light Bar Smoke For 11-15
Category: Eagle Eye Tail Lamp
Quantity: In Stock
1) Design Stage
CAD Design
Photometric Simulation
Mold Flow Analysis
For replacement product, we use reverse engineering to acquire the para needed to run CAD. For performance product, we use the parameters designed by ourselves along with certain parameters obtained from reverse engineering to run CAD. Photometric (optical) simulation and mold flow analysis are conducted. A RP model will then be made to test the fitness on a real car. If the test OK, we then will move to the mold develop stage.
2) Mold Develop Stage
CAM CNC file transfer:
Transfer the CAD file from the design section to format accepted by CNC machine and further setup the CNC path for the CNC machine to develop mold.
CNC operation:
Setup required coordination and use the transferred file to run the CNC machine to develop mold.
3) Environmental Test Stage
The environmental lab perform SAE environmental test internally and is qualified to conduct official CAPA environmental test and issue report.
4) Photometric Test Stage
The photometric lab is qualified to perform official photometric test and issue report for E-Mark and CAPA. The test is to check the compliance of the luminance (cd or lux), saturation and adjust function of each lamp.
Fixture for photometric test purpose
Goniophotometer (LMT)
4) Production Stage
Injection Machine: To form the parts
Photometric Test: To make sure the lamp meets the cd requirement and make prompt adjustment if needed.
Polycarbonate Coating: To harden the headlamp shell
Injection Machine: To form the parts
Tempering Machine: To relieve the machine stress within the headlamp shell
Optical Axis Test: To make sure the lamp meets the optical axis requirement and make prompt adjustment if needed.
CAD Design
Photometric Simulation
Mold Flow Analysis
For replacement product, we use reverse engineering to acquire the para needed to run CAD. For performance product, we use the parameters designed by ourselves along with certain parameters obtained from reverse engineering to run CAD. Photometric (optical) simulation and mold flow analysis are conducted. A RP model will then be made to test the fitness on a real car. If the test OK, we then will move to the mold develop stage.
2) Mold Develop Stage
CAM CNC file transfer:
Transfer the CAD file from the design section to format accepted by CNC machine and further setup the CNC path for the CNC machine to develop mold.
CNC operation:
Setup required coordination and use the transferred file to run the CNC machine to develop mold.
3) Environmental Test Stage
The environmental lab perform SAE environmental test internally and is qualified to conduct official CAPA environmental test and issue report.
- Vibration Test
- Salt Spray Test
- Rain Test
- Temperature and Humidity Test
- Humidity Dissipation Test
- Dust Test
- Abrasion Test
- LED Static Electricity Test
- Package Test
- Bulb Spec Inspection
- LED Static Test
4) Photometric Test Stage
The photometric lab is qualified to perform official photometric test and issue report for E-Mark and CAPA. The test is to check the compliance of the luminance (cd or lux), saturation and adjust function of each lamp.
Fixture for photometric test purpose
Goniophotometer (LMT)
4) Production Stage
Injection Machine: To form the parts
Photometric Test: To make sure the lamp meets the cd requirement and make prompt adjustment if needed.
Polycarbonate Coating: To harden the headlamp shell
Injection Machine: To form the parts
Tempering Machine: To relieve the machine stress within the headlamp shell
Optical Axis Test: To make sure the lamp meets the optical axis requirement and make prompt adjustment if needed.
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